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Custom Packaging — Zero Setup Cost

Turn Every Delivery Into a
Brand Experience.

Generic poly bags and plain boxes kill repeat purchases. Aerofulfill designs, produces, and packs custom branded packaging for your Shopify store — boxes, mailers, tissue paper, thank-you cards, promo inserts — all included at zero setup cost.

$0
Setup Cost
1 week
Design to Production
5,000+
Brands Served
38%
Higher Repeat Rate
$0
Setup & Design Fees
14 Days
Concept to Production
38%
Higher Repeat Purchase Rate
5M+
Branded Packages Shipped
The Problem

Generic Packaging Costs You
More Than You Think

Every plain brown box that arrives at your customer's door is a missed opportunity to build loyalty, encourage social sharing, and drive repeat purchases.

No Brand Recognition

Customers receive a generic package with no logo, no colors, no identity. They forget who sent it within hours. Your CAC goes to waste.

72% of consumers say packaging influences repeat purchases

Zero Unboxing Moments

Your competitors get free marketing from Instagram and TikTok unboxing videos. Plain packaging means nobody shares your product — you're invisible on social.

Branded unboxing videos generate 4x more shares

Low Repeat Purchase Rate

First impressions are physical. A forgettable delivery experience means customers don't come back. Your LTV stays flat while CAC keeps rising.

Premium packaging increases LTV by up to 30%

Expensive Setup Elsewhere

Most fulfillment partners charge $500–$2,000 for packaging setup, design fees, plate charges, and minimum order quantities. It kills your margins before you start.

Average 3PL packaging setup: $1,200+

Slow Turnaround

Traditional packaging suppliers take 4–8 weeks from concept to production. By the time packaging arrives, your campaign is over and your branding is stale.

Average packaging production: 6–8 weeks

No Insert Capability

Your 3PL won't handle thank-you cards, promo codes, or product inserts. Every package leaves the warehouse without a single retention touchpoint.

Inserts drive 15% higher cross-sell conversion
'/> What We Offer

Custom Packaging — Designed,
Produced & Packed For You

Every element of your unboxing experience is handled in-house at our 80,000 sq ft Wuxi warehouse. Zero setup fees. Your Logistics Architect manages the entire process.

Custom Branded Boxes

Full-color printed corrugated and folding cartons with your logo, brand colors, and messaging. Available in all standard and custom sizes.

$0 setup · MOQ 500 units

Custom Poly Mailers

Printed poly mailers with your branding. Lightweight, durable, and cost-effective for apparel, accessories, and soft goods.

$0 setup · MOQ 1,000 units

Tissue Paper & Wrapping

Custom printed tissue paper in your brand colors. Adds a premium layer to every unboxing without increasing shipping weight.

$0 setup · MOQ 1,000 sheets

Thank-You Cards

Double-sided printed cards with your messaging, QR codes for reviews, social media handles, or discount codes for next purchase.

$0 setup · MOQ 500 units

Promo Inserts & Flyers

Cross-sell cards, seasonal promotions, referral codes — inserted into every package. Swap designs monthly with zero additional cost.

$0 setup · Swap monthly

Custom Stickers & Tape

Branded sealing stickers and custom packing tape. The final touch that makes every package unmistakably yours.

$0 setup · MOQ 1,000 units
The Process

From Concept to Packed Boxes
in 2 Weeks

Your Logistics Architect manages the entire process — design coordination, production oversight, quality approval, and warehouse integration.

1

Share Your Brand Assets

Send us your logo files, brand guidelines, color codes, and any design references. We handle the rest.

Day 0
2

Design Mockups Delivered

Our design team creates 3D mockups for every packaging element — boxes, mailers, tissue, cards. Unlimited revisions until you approve.

Day 1–3
3

Sample Production

Physical samples produced and photographed. We send high-res photos for your approval before mass production begins.

Day 3–5
4

Mass Production

Approved designs go into production at our partner facilities. ISO quality control inspects every batch before warehouse delivery.

Day 5–7
5

Warehouse Integration

Packaging materials are stocked in your dedicated area within our 80,000 sq ft warehouse. Every order is packed with your branding from day one.

Day 7–10
Comparison

Aerofulfill vs Others —
Packaging Capability

Feature Aerofulfill CJ Dropshipping AliExpress Agents Generic 3PLs
Custom Branded Boxes ✓ Full-color, all sizes Limited options ✗ Not available $500+ setup
Custom Poly Mailers ✓ Printed branding Basic options ✗ Generic only $300+ setup
Thank-You Cards ✓ Included free Extra charge ✗ Not available Extra charge
Promo Inserts ✓ Swap monthly, free ✗ Not supported ✗ Not available Per-insert fee
Setup Cost ✓ $0 $200–$500 N/A $500–$2,000
Design Support ✓ 3D mockups + unlimited revisions Basic templates ✗ None Varies
Turnaround Time 14 days 3–4 weeks N/A 4–8 weeks
Quality Control ✓ ISO-certified inspection Basic ✗ None Varies
Results

What Brands Experience With
Custom Packaging

★★★★★
"Our repeat purchase rate went from 18% to 31% within 60 days of switching to branded packaging. The unboxing experience completely changed how customers perceive our brand."
Repeat rate: 18% → 31%
JP
Sam D.
CEO · Pet Supplies · Shopify
★★★★★
"We were quoted $1,800 for packaging setup by two other 3PLs. Aerofulfill did it at zero cost, and we were packaging-ready in 12 days. The quality exceeded expectations."
Setup savings: $1,800
JP
Jason P.
CEO · Pet Supplies · Shopify
★★★★★
"Our TikTok unboxing videos started going viral after the packaging upgrade. Customer-generated content increased 5x. It's the best marketing investment we never paid for."
UGC content: 5x increase
NA
Nadia A.
CMO · Fashion Label · Shopify Plus
Free Custom Quote

Get Your Branded Packaging Quote

Per-Unit Cost Breakdown

Tailored pricing based on your packaging types, sizes, and volume.

3D Design Mockups

See exactly what your branded packaging will look like before production.

Packaging Timeline

Custom production schedule aligned with your launch dates.

1-on-1 Strategy Call

Discuss your packaging vision with a dedicated Logistics Architect.

No commitment · Your data stays private · Quote within 24 hours

Request Your Quote

Less than 2 minutes. Custom branded packaging quote within 24 hours.

Click to upload or drag & drop
PNG, JPG, PDF, AI, EPS up to 5MB each

Quote Request Received!

Your custom branded packaging quote will be ready within 24 hours.

Book a Strategy Call

Branded Packaging Questions

Correct — zero setup fees, zero plate charges, zero design fees. Custom branded packaging is included as part of your Aerofulfill fulfillment plan. Your Logistics Architect coordinates the entire process. The only cost is the per-unit packaging material price, which is built into your fulfillment quote.
MOQs vary by packaging type: 500 units for custom boxes and thank-you cards, 1,000 units for poly mailers and tissue paper. These are production MOQs — you don't need to use them all at once. Materials are stored in our warehouse and used as orders come in.
Typically 8 days from the day you share your brand assets to the day your orders start shipping in custom packaging. Design mockups take 1–3 days, sample approval 3–4 days, and mass production 5–7 days. Rush orders can be accommodated on request.
Yes. You can update your packaging design at any time. For promo inserts and thank-you cards, you can swap designs monthly at no extra cost. For boxes and mailers, a new design enters the same production cycle — 10 days turnaround. Remaining old stock is used until depleted unless you request immediate switchover.
Yes. We offer recycled cardboard boxes, biodegradable poly mailers, soy-based ink printing, and FSC-certified tissue paper. Your Logistics Architect can walk you through the sustainable options and pricing during onboarding.
Absolutely. You can assign different packaging configurations per SKU or product category. For example, premium products in custom boxes with tissue paper, and everyday items in branded poly mailers. The system maps packaging rules to each SKU during setup.
Ideally vector formats — AI, EPS, SVG, or high-resolution PDF. For photography and imagery, 300 DPI minimum in PNG or TIFF. If you only have a basic logo file, our design team can work with it and will reach out if higher quality is needed.
CJ offers limited packaging with setup fees, basic templates, and 3–4 week turnaround. Aerofulfill provides full custom packaging at zero setup cost, unlimited design revisions, 3D mockups, ISO quality control, and 14-day turnaround. Plus, monthly insert swaps are free. See the full comparison →

Ready to Make Every Delivery
a Brand Experience?

Custom packaging designed, produced, and packed — zero setup cost, within 14 days.

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